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Lucas Museum

Roof Ribbon Fabrication

KHS&S Cotractors

2023-2024

Collaborators: MAD Architect (Design Architect), Hathaway Dinwiddie (General Contractor)

The Lucas Museum Roof Ribbon is a sweeping architectural element defined by its complex, sculptural form. As part of the Pursuit, Design, and Construction team at KHS&S, I helped transform this challenging geometry into a buildable system using advanced computational design workflows.

We subdivided the freeform surface into 195 discrete panels, which were classified into 15 unique engineering types to streamline fabrication and assembly. Each panel consisted of a system of Ribs, Framing Studs, Steel Tubes, and customized connections to ground and wall anchors.

Using Rhino and Grasshopper, along with Studio and Fenix and StudIO software, I developed parametric models that automated panel segmentation, system detailing, and metadata generation. I also used C# scripting to create custom components and tools that enhanced Grasshopper's capabilities—enabling more precise control over geometry processing, logic-based categorization, and direct output for fabrication.

This process allowed for tight coordination between design, engineering, and construction teams, ensuring the final built form remained true to its conceptual vision while meeting practical buildability standards.

Overview of the Whole Ribbon and System Penalization 

The Advantage of Our System, (Time and Cost saving)

Taking Computational Design Approach (195 Unique panel to analyze. design and fabricate)

Engineering Analysis

Ribs(LaserCut) - Framing(HowickMachine) - Steel(LaserCut) !

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